Orange gear is one of my favorite things about this game. I started using a full set around my 30's when I purchased an Investigator set and haven't looked back, just saved up 100 comms and then bought what I could. I used partial orange armor up to that point and it worked out well, just used some comms for upgrades and some quest rewards for the others. I've never outfitted my companion with moddable armor till 55 though, too expensive for me, and tank type mods are very rare till mid-late game. Gearing my guardian character with +defense mods before mid 30's has proved nearly impossible, but "Guardian" works out pretty well, its a shame that those stats are so rare early on and not craftable.